Aluminum Tap and threading assistance

[MEEKOtheBUZZSAW]

Hey, just asking super quick.  I have a lightsaber I need to mod with one threaded tap, widening a switch port, and tapping a few vents.  Does anyone already have taps or more knowledge that I can use or connect with?
Thanks in advance.

[DeloMan81]

I might be able to help.
Do you have some photos and more specifics about sizes etc.
Where are you located? I'm in Happy Valley.

Cheers
Steven

[MEEKOtheBUZZSAW]

That would rock.  I'm in Forest Grove, but totally can meet you wherever.  I'll post pictures tonight.

Update: 

I was needing to add another threaded hole (first picture) for a tension screw

Widen this (second picture) for a switch slightly

Add a Covertec wheel (so another threaded hole in third picture)

And some vents for a speaker ( so some holes for sound to escape in  the base)

If I'm crazy to try to add all that junk, let me know!

[BigRedHand]

What thread count do you need?